Kerf Explained: Compensating for Laser and CNC Cut Width

Kerf is the width of material removed by the cut. It is small, but joints that depend on a tight fit notice it immediately.

Published by the Heartline Works team · Last reviewed 2026-10-02 · Editorial policy

Laser kerf is commonly a fraction of a millimetre and depends on the material, thickness, power, speed and focus. CNC kerf equals the bit diameter. Measure rather than assume.

Measuring kerf

  1. Cut a row of 10 identical squares of known size, side by side with no gap.
  2. Measure the total width of the cut pieces.
  3. Kerf ≈ (design width − measured width) ÷ number of cuts.

Compensating

  • For outside shapes, offset the path outward by half the kerf.
  • For holes, offset inward by half the kerf.
  • For press-fit joints, test slot widths on scrap first.

Frequently asked questions

Does every machine have the same kerf?
No. Test with your material.

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